Granular Material Centralized Feeding System

The automatic granular material feeding system is an integrated solution designed based on the on-site machine layout and raw material consumption of customers, combined with specific auxiliary equipment. It enables centralized feeding and centralized control, thereby realizing the unmanned and continuous molding operation of the entire factory. This automatic granular material feeding system is widely applied in plastic processing and other related industries to optimize production efficiency.The main components of the system include: automatic control console, cyclone dust collector, high-efficiency filter, fan, branch station, drying hopper, dehumidifier, material selection rack, micro-motion hopper, electric eye hopper, air shut-off valve, and material shut-off valve. All these components work together to ensure the stable operation of the granular material centralized feeding system.The feeding volume can be flexibly adjusted according to the production capacity of different molding machines, which is a key advantage of this automatic granular material feeding system for meeting diverse production demands.This system realizes uninterrupted and unmanned continuous molding operation, greatly reducing labor costs and improving the production efficiency of the factory's production line. It is an essential equipment for modern granular material processing production lines.The types of raw materials and the combination mode of multi-color materials can be changed as needed, realizing the automation of the coloring process. This feature makes the granular material centralized feeding system suitable for the production of various products with different material requirements.The system can achieve full automation by setting up an automatic monitoring station, recycling and using sprue cold materials in a fully automatic manner. It can control all feeding equipment and prevent blockage in the storage bin, ensuring the smooth operation of the granular material feeding process.

The automatic granular material feeding system can flexibly and quickly process polymer raw materials and control a complete material processing flow, from storage and transportation to feeding of processing equipment. It provides a reliable guarantee for the orderly progress of the granular material processing production line.The full set of automated processes ensures no material waste and outdated processing, which helps enterprises save production costs and improve the quality of finished products. This is a significant advantage of the automatic granular material feeding system in practical application.Single-phase and three-phase loaders can not only work independently but also be used in the feeding system in combination with vacuum pumps and various feeding and conveying equipment, such as indoor and outdoor silos, bag opening and unloading stations, dust removal systems, etc. This enhances the compatibility and applicability of the granular material centralized feeding system.

Working Principle:

The automatic granular material feeding system adopts a vacuum conveying method. It conveys plastic raw materials from the storage tank to the automatic dehumidification and drying system through a centralized pipeline system, and then conveys the dried raw materials to each injection molding machine. This vacuum-based conveying method is a core part of the granular material automatic feeding system's working principle.The system adopts a "one machine, one pipe" design, ensuring that the air in the entire system conveys the raw materials and preventing the reabsorption of moisture by the dehumidified and dried raw materials. This design effectively maintains the quality of the raw materials and is a key design feature of the granular material centralized feeding system.At the same time, each conveying operation is stable without material blockage, which is crucial for maintaining the continuous and efficient operation of the production line. The stable operation performance makes the automatic granular material feeding system favored by many manufacturers.When used in conjunction with the automatic dehumidification and drying system, the conveying pipeline will be cleaned after the dehumidification, drying and conveying cycle, ensuring no residual granular materials in the pipeline. This not only avoids the reabsorption of moisture by the raw materials but also ensures the consistent performance of the raw materials added to the injection molding machine, further improving the stability of the granular material processing process.Under the action of vacuum negative pressure, the original dust in the raw materials will be filtered out through the dust filtration system, which helps improve the quality of the molded products. This dust removal function is an important part of the automatic granular material feeding system to ensure product quality.

Maintenance:

• For the centralized feeding area, the ventilation of the equipment should be improved to create good environmental conditions. Good environmental conditions are conducive to extending the service life of the granular material centralized feeding system.
• Regularly check the conveying pipelines of the centralized feeding system, especially the vacuum pipelines and compressed air lines, for leaks. If there are leaks, take timely measures to repair them. This maintenance measure ensures the normal operation of the vacuum conveying function of the automatic granular material feeding system.
• Pay attention to timely cleaning of the suction hopper and drying barrel to ensure they are clean. Clean equipment components can prevent material contamination and ensure the quality of the granular materials processed by the system.
• Conduct reasonable maintenance on various single-machine equipment. Regular maintenance of each component is the key to ensuring the stable operation of the entire granular material centralized feeding system.
• Regularly clean the dust in the automatic integrator of the automatic feeding system or replace the filter. This helps maintain the filtering effect of the system and ensures the smooth progress of the granular material conveying process.
• New employees should receive training, implement a dedicated person management responsibility system and a single-machine operation responsibility system, establish maintenance files, and record daily operation and maintenance. Standardized management and operation are important guarantees for the safe and efficient operation of the automatic granular material feeding system.

Technical Parameters

This series of products are highly customized according to the customers' requirements. Therefore, we are unable to provide the procedures and parameters at present. If you are interested in this series of products, please contact us immediately. Audop Company will assign experienced engineers to communicate with you as soon as possible.

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